logo
Quote Request
Box Pouch Vitamins

Mono-Material Pouches

The Sustainable, Future‑Ready Packaging Solution

Mono-material pouches are rapidly becoming one of the most effective solutions for brands looking to reduce environmental impact, meet PPWR requirements, and optimize packaging performance. Designed using only one polymer family, typically PE (polyethylene) or PP (polypropylene), these flexible packs offer high product protection with significantly less material and a fully recyclable structure.

What Are Mono‑Material Pouches?

Mono-material pouches are flexible packaging solutions made from a single polymer family, such as PE (polyethylene) or PP (polypropylene). By using only one type of plastic, they are easier to recycle, compatible with established waste streams, and designed to support a more circular packaging system. This simplified structure reduces material complexity while maintaining the durability and visual appeal needed for modern brands.

Key benefits:

  • Fully recyclable structure

  • Lightweight and efficient packaging design

  • High-quality printing and branding options

Doypack Willicroft
Flexibles Vitamins

Sustainable and PPWR‑Ready Packaging

Mono-material pouches help companies meet upcoming EU PPWR (Packaging and Packaging Waste Regulation) requirements, which demand that all packaging be recyclable by 2030. Their streamlined design removes unnecessary layers, reduces environmental impact, and aligns with design-for-recycling principles. Because they require less material and weigh less, they can also reduce EPR fees and overall packaging costs.

Why they support compliance:

  • Built for PPWR recyclability targets

  • Contribute to material minimization goals

  • Potential for lower EPR fees thanks to reduced weight and improved recyclability

Versatile Formats with Strong Product Protection

Despite their simplified construction, mono-material pouches deliver high performance and reliable product protection. They can be produced with different barrier levels to protect against moisture, oxygen, or UV light—while staying recyclable. Available in multiple formats, they offer brands flexibility across categories such as food, beverages, personal care, and household products.

Available pouch formats:

  • Stand-up pouches for strong shelf impact

  • Spouted pouches ideal for liquids and semi-liquids

  • Box pouches (flat-bottom pouches) for stability and high-volume efficiency

Mono Material Pouch

WE ARE SPECIALISTS IN FLEXIBLES

In Berlin Packaging, we consider ourselves true masters of packaging, designing and producing full packaging solutions for the flexibles market.
Below is an overview of the segments we serve.


let's start A
project in Flexibles
together

Do you have a project where you need advice with Flexibles?
Contact us and we'll help you create the best packaging solution for your brand.

Doypack Vitamins